Smart Factory Transformation with Real-Time Production Insights
Company T, a mid-sized manufacturer based in Melbourne, faced operational inefficiencies due to siloed systems and manual reporting across its production lines. Real-time visibility into machine performance, material flow, and downtime was non-existent, limiting production planning and decision-making.
By implementing Bizlink Smart Factory, Company T integrated its machines, ERP system, and warehouse operations into a unified digital platform. Real-time sensor data and production KPIs are now visualized through intuitive dashboards, empowering managers to make fast, informed decisions on the shop floor.
“We reduced unplanned downtime by 40% and improved OEE across all lines. Bizlink gave us the control and transparency we needed.” — Plant Director, Company T
The Smart Factory solution also introduced automated alerts, predictive maintenance workflows, and shift-based performance analytics. With seamless data capture from PLCs and IoT devices, Company T eliminated spreadsheet-based logs and empowered teams to focus on continuous improvement.
Highlights & Outcomes
- 40% reduction in unplanned machine downtime
- 15% improvement in OEE (Overall Equipment Effectiveness)
- Live production tracking across 4 assembly lines
- Automated shift performance reports and alerts
- Integrated with ERP, MES, and warehouse systems
Implementation was completed in just six weeks, with minimal disruption to existing operations. Real-time dashboards were tailored for production managers, QA teams, and executive leadership.
Company T is now expanding the solution to its second plant, leveraging the scalability of Bizlink to create a fully connected and intelligent manufacturing network.